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3LPE Pipe Extrusion Coating equipment

3LPE Pipe Extrusion Coating equipment
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Country of OriginMade in India

The 3LPE Pipe Coating Extruder System is a fully engineered solution designed for high-performance application of the Three-Layer Polyethylene (3LPE) coating on steel pipelines ranging from small to large diameters. This system ensures exceptional corrosion protection, mechanical strength, and long-term durability for pipelines used in oil, gas, water, and industrial applications.

Our extruder system integrates advanced technology to deliver a uniform, high-adhesion polyethylene layer over epoxy-primed and adhesive-applied pipes. It is designed for continuous, uninterrupted production with precise temperature control, consistent melt flow, and accurate thickness distribution.

Key Features
  • High-Output Extruders: Specially designed for adhesive (copolymer) and polyethylene coating with stable melt flow, high output, and energy-efficient screw design.

  • Accurate Temperature Control: Multi-zone digital temperature controllers ensure consistent polymer melting and prevent material degradation.

  • Uniform Coating Thickness: Advanced die head design provides precise and even coating across the entire pipe circumference.

  • Synchronised Line Speed: Integrated logic-controlled synchronization with conveyors, pipe rotators, and adhesive applicators.

  • Robust Structural Design: Heavy-duty frame with shock-free operation for reliable performance in continuous production environments.

  • User-Friendly Operation: Touchscreen HMI with PLC automation for easy monitoring, start/stop sequences, and recipe management.

  • Safety & Maintenance: Equipped with temperature alarms, emergency stops, motor safety protections, and easy-access maintenance points.

  • Pressing roller system : Pnuematic controlled silicon press the extruded sheet uniformly 

System Integration

The 3LPE extruder system is seamlessly integrated with:

  • Induction heating systems

  • FBE primer coating station

  • Adhesive applicator

  • Pipe conveyors & rotators

  • Pipe transfer buggy 

  • Cooling and quenching station

  • Quality inspection & thickness measurement

Benefits
  • High-quality, durable 3LPE coating

  • Reduced material wastage and energy consumption

  • Improved adhesion and long-term corrosion protection

  • Suitable for pipe diameters from 18 inches to 142 inches

  • Reliable performance in harsh plant conditions

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